Machine_Safety_Risk Assessment_SafetyII.pdfVIP专享VIP免费原创优质

APracticalApproachtoRiskAssessmentandRiskReduction©OmronSTI2012PresentedbyRichardHarrisToday’sLearningObjectives•WhatisariskassessmentandwhydoIhavetodoit?•Whocandoariskassessment?•HowdoIdoit?•Whatisthedifferencebetweenriskassessmentandriskreduction?©OmronSTI2012reduction?•Whattoolsareavailable?Whatisit?•RiskAssessment•Theprocessbywhichtheintendeduse(andreasonablyforeseeablemisuse)ofthemachine,thetasksandhazards,andthelevelofriskaredetermined©OmronSTI2012•RiskReduction•TheapplicationofprotectivemeasurestoreducetherisktoatolerablelevelWhydoit?•Tocreateasaferworkingenvironmentforemployees(asrequiredbyOSHA)•Toreducecosts•Tocomplywithnationalandinternationalconsensusstandards,including:ANSIB11.0-2010–SafetyofMachinery–GeneralRequirementsandRiskAssessmentANSIB11.TR3-2000–RiskAssessmentandRiskReduction–AGuidetoEstimate,EvaluateandReduceRisksAssociatedwithMachineToolsANSI/RIAR15.06-1999(R2009)–ForIndustrialRobotsandRobotSystems–SafetyRequirementsNFPA79-2012–ElectricalStandardforIndustrialMachineryANSI/ASSEZ244.1-2003(R2008)–ControlofHazardousEnergy–Lockout/TagoutandAlternativeMethodsANSI/PMMIB155.1-2011–StandardforPackagingMachineryandPackaging-RelatedConvertingMachinery–SafetyRequirements©OmronSTI2012ANSI/PMMIB155.1-2011–StandardforPackagingMachineryandPackaging-RelatedConvertingMachinery–SafetyRequirementsforConstruction,Care,andUseSEMIS10-0307–SafetyGuidelineforRiskAssessmentandRiskEvaluationProcessMIL-STD-882D-2000–StandardPracticeforSystemSafetyCSAZ432-04–SafeguardingofMachinery–OccupationalHealthandSafetyCSAZ434-03–IndustrialRobotsandRobotSystems–GeneralSafetyRequirementsCSAZ460-05–ControlofHazardousEnergy–LockoutandOtherMethodsNOM-004-STPS-1999–ProtectionSystemsandSafetyDevicesforMachineryandEquipmentUsedintheWorkplaceISO12100:2010–Safetyofmachinery–Generalprinciplesfordesign–RiskassessmentandriskreductionEN954-1:2000/ISO13849-1:1999–Safetyofmachinery–Safety-relatedpartsofcontrolsystems–Part1:GeneralprinciplesofdesignISO13849-1:2006–Safetyofmachinery–Safety-relatedpartsofcontrolsystems–Part1:Generalprinciplesofdesign2006/42/EC–EuropeanMachineryDirectiveHowdoIdoit?•Regardlessofwhichstandardyoufollow,theprocesscontains12essentialsteps•Youcancreateyourownprocess,aslongasit’s©OmronSTI2012basedonindustrybestpractices•Youcanconducttheprocessinhouse,requestitfromyourOEM,orcontractanoutsideserviceproviderIdentifyMachine/Process•Usuallydoneinreactiontoanaccident/nearmissthathasalreadyoccurred•ThinkProactive!©OmronSTI2012•Canbeprioritizedbasedoncommonsense(morehazardousmachinesfirst)•Basedonhazardsand/orfrequencyofuseStep1CollectProperInformation•Limitsofthemachine•Requirementsforthelifecycleofthemachine•Designdrawings,sketches,systemdescriptions,orothermeansofestablishingthenatureofthemachine•Informationconcerningenergysources©OmronSTI2012•Anyaccidentandincidenthistory•Anyinformationaboutdamagetohealth•Systemlayoutandproposedbuilding/existingsystem(s)integration•Affectedpersonnel•Leveloftraining,experience,orabilityofallpersonnel•ExposureofotherpersonstothehazardsassociatedwiththemachinewhereitcanbereasonablyforeseenStep2GatherProperPersonnelEHSmanagerOperatorsMaintenancepersonnel©OmronSTI2012EngineersElectriciansProductionmanagersSpecialistsStep3UseapproachObserveMachineinUseAlthoughmanymachinesaresimilarinde...