11 - Job Safety Analysis Procedure.docxVIP专享VIP免费原创优质

DOCUMENTCODESAF-WP-IMS-011REV.#00REV.DATE08/04/09PAGE1of10WORKPROCEDURESAFETYUNITTITLE:JOBSAFETYANALYSIS1.0PURPOSEPakarabFertilizersLimitediscommittedtothesafeoperationsofitsfacilities.Thiscommitmentrequiresthatalljobswithapotentialsafetyhazardsaresystematicallyidentifiedandtheriskfromthesejobsareanalyzedinsuchawaythatpotentialinjuryorequipmentdamageinstancesareidentified,sothatnecessaryprotectionsareputinplacetoeliminatechancesofinjuryormajorequipmentdamage.2.0SCOPEThisDocumentdescribestheGuidelineforconductingJobSafetyAnalysis(JSA).3.0RESPONSIBILITIESMaintenanceU.M/SectionHead–CallsuptheJSA4.0PROCEDURE/GUIDELINES:JobSafetyAnalysisGuidelinesaddressthefollowingareas:1.JSAmethodologytobeused.2.RequirementofJobSafetyAnalysistobeclearlydefined.3.JSAtrainingrequirements&qualificationsoftheteammemberstobedefined.4.JobsafetyAnalysisformattobeused.JOBSAFETYANALYSISMETHODOLOGYJobSafetyAnalysis(JSA)isaprocedurethatprovidesasystematic&effectivemethodtoreviewjobmethodsanduncoverhazardssothatthesafeguardscanthenbeidentified.Thismethodisdifferentfromotherhazardidentificationasitfocusesoneachtaskstepofajobtoidentifyspecifichazardsinthem.JSAsareveryusefulininitialandperiodicupgradingofprocedures,strengtheningworkplacesafety,reducingandeliminatinginjuries/illnessesandimprovingsafetyattitudes.Asajobisanalyzed,itwillbefoundthatsomejobstepshavenohazardsassociatedwiththem.Ontheotherhand,anindividualjobstepmayrevealseveralhazardsorpotentialaccidenttriggeringitems.Obviously,someofhazardsrevealedwillbeconditions&somewillariseoutofemployees’action.JSAwilladdressallthepossiblehazards.KeyelementsinpreparingaJSAare:Selectionofajobsuitableforanalysis(Basishazardclassification).Describethesequenceofstepstoperformthejob.Determinethehazardsandpotentialaccidentsforeachjobstep.Identifywaystoeliminateandcontroleachhazard.SelectionofJobforJSASelectionofjobstobeanalyzedforJSAandestablishmentoftheorderofanalysisisbasedonthefollowingfactors:ROUTEPREPAREDBYREVIEWEDBYAPPROVEDBYREFERENCENameFarrukhIqbalAbdulKarimNoonQadeerAhmedKhanHSE:4.4.6QMS4.2.1(d)Date08/04/0908/04/0908/04/09Desig./Sign.S.EUMSafetyD.ODOCUMENTCODESAF-WP-IMS-011REV.#00REV.DATE08/04/09PAGE2of10FrequencyofIncidents/Injuries:Thegreaterthenumberofaccidentsassociatedwithajob,thegreateritspriorityclaimforJSA.EveryjobthathashaddisablinginjuriesshouldalsobegivenaJSA,particularlyiftheinjuriesprovethatpriorpreventiveactionwasnotadequate.SeverityPotentialSomejobsmaynothaveahistoryofaccidentsbutmayhavethepotentialforproducingsevereinjury.Thesejobsaregenerallynotdonefrequentlythereforemeritaspecialreview.AguidelineattachedwiththisprocedurecanbeusedforassigningahazardclassandthenJSAcanbeperformedforalljobshaving20ormoreHazardScore.Areaowner(MostlyMaint.UnitManager)willcalluptheJSA.AnumericguidelineforthescoringofconsequencesisgiveninTable-1andshouldbeusedbeforeembarkingupontheJSAactivity.Maint.UnitManagerinconsultationwithUnitManager(Safety)willassignscoresandcallfortheJSAofanactivity.TheoverallHazardscoreisobtainedbymultiplyingtheConsequenceandFrequencyscores.ActivitiesbearinghighconsequenceshavetogothroughJSAasperfollowingtable.AllactivitieslyingoutsidetheGreyareasneedtoAnalyzedusingJSAtechnique.Table–1:ClassificationofHazardsforJSAFREQUENCYOFACTIVITYContinuous1030607080901004-5timesaday92754637281901-3timesaday82448566472802-3timesaday6183642...